It is always best on old vehicles to start with a solid foundation. Paint that is many years old is not a good foundation, so we have the need to strip. Getting to bare metal allows us to see all the damage and correct any previous areas that may have been fixed improperly or have used outdated materials. Chemical stripping is one of many ways to get to bare metal.
Chemical stripping involved using powerful chemicals to soften and lift the paint so it can be scraped from the surface. Because of the strong chemicals they need to be used in a well ventilated area. The use of a cartridge filter mask, rubber gloves, safety glasses, and long sleeves and pants is also necessary. The thin disposable type nitrile or vinyl gloves will not work. You need the thick gloves, the type you can hardly bend your fingers in when wearing them.
For painted steel, I use Klean Strip Aircraft Stripper part no. AR-343. In some parts of the country there are regulations against some of the chemicals in this stripper. Klean Strip offers other versions that comply with these regulations, check with your local jobber. Other brands will also likely work but I have found Aircraft stripper to be the best and fastest overall.
For plastics and fiberglass use Klean Strip Fiberglass Paint Remover part no. QAF-354. Do not leave any stripper on a plastic too long, it can distort the plastic. Monitor it closely and scrape often and reapply.
Any panels that can be easily removed should be removed and placed on stands so they are laying horizontal. I use some quality duct tape to tape around the perimeter of the panel covering 1/8” or so at the edge of the panel. This keeps the stripper from migrating over the edge of the panel. Even if you plan on stripping the back of the panel you do not want stripper getting into the hem flange or metal joints where you won’t be able to get it out. That last 1/8” of paint around the edge can easily be removed later with a DA sander.
If a panel cannot be removed, use duct tape around the edge and over joints.
I lay cardboard on the floor under and around the panel. This catches the drippings when I am scraping off the softened paint. In our municipality, I can let these dripping dry for a day or so then put the cardboard in the garbage. This saves a lot of cleanup time. Check your local solid waste regulations.
Pour some stripper directly onto the panel or into an empty quart can then onto the panel. Use a cheap 1 ½” paint brush (59 cents at the local home store) to spread the stripper evenly across the surface. I caution you to not attempt too large of area at one time. The stripper needs to be wet to work so a large area may dry out before you get to scraping all of it. I would work on half or a quarter of a hood at a time. Work you way up to larger areas as you gain experience. Environmental conditions can also affect the size of the area I work on. Avoid windy areas, direct sunlight, areas where the furnace is blowing on the panel. This will speed up evaporation of the solvents in the stripper and not allow it to work properly. Hot weather also speeds evaporation. On vertical panels you may need to keep brushing it back up when it sags.
Be patient. As the stripper works you will often see it start to wrinkle the surface. This is kinda neat to watch. Let it do it’s work. Sometimes the paint won’t wrinkle it will just get soft.
When it is done wrinkling or getting soft you can start scraping off the softened paint. I use a flexible blade 3” wide putty knife. I do not want something sharp to gouge the metal. Push the putty knife across the surface and deposit the old paint into a cardboard box. When this dries in the box I can also put it in the garbage.
You will find that not all the paint was removed in the first attempt. You have to decide if you need to put more on a few areas or if sufficient paint has been removed that you can get the rest with the DA sander. You can reapply as many times as you need to.
After you have scraped off all the loose paint, it is time to neutralize the stripper. I start with some automotive grade lacquer thinner. NOT the lacquer thinner from the hardware store, it’s not the same. Wet a rag with the thinner and wipe the surface thoroughly. You will find that this not only starts to neutralize the stripper but also removes some of the smeary old paint that is still present. It will take a few rags and multiple wipes to get it clean. Some use a hand wire brush at this stage but I find it unnecessary and it just makes a mess out of the wire brush.
Now take off the duct tape around the edges. Move the panel to an area where you can wash it with the garden hose. Don’t hose it where it is and get the cardboard soaked! Use soap and water and an old rag to thoroughly scrub the panel, including the backside to make sure all the stripper is neutralized and removed. I use an old terry wash mitt for this. If you do this, make sure you keep it locked away so no one uses it to wash a car.
Once the panel is clean dry it off completely. Follow up by blow drying with an air nozzle, including all the seams and crevices.
You should have a panel that is relatively free of paint with just a little around the edge. The next step is to do some sanding so you have mechanical adhesion for your primer. You may need to use 80-180 grit on the DA sander to remove the 1/8’ paint line around the edge. Follow by using 240 grit on the DA and sand the entire panel. Every area should be thoroughly sanded to ensure maximum adhesion. If you are not sure if you sanded enough, sand some more. I am hesitant to use finer grits because they may not provide the “tooth” needed for mechanical adhesion. Almost all panels that are stripped will require a primer-surfacer anyway so 240 grit scratches is not an issue. Consult the tech sheet for the primer to see their recommendations on grits if in doubt.
Now you should have a panel that is ready for final clean and priming.
I welcome any other input, always looking to learn new ways.