Rich said:
My big concern is hobbiest versus professional. The advocates of panel bonding have "been to school" and know how these products work. Is panel bonding something that can be done by the average joe without ill effects? Does it really save any time or money? Will the finished product have read through in a few years? Can a guy that cannot weld, or doesn't have the equipment, install a panel without welding anything and have a nice finished product?
I've been doing body work for 40 years and I've seen every method of panel replacement screwed up in one way or another, be it brazing, tig, mig, or glue. In my opinion there is no magic elixer that will let a novice turn out a good finished product without education and experience. Lets keep in mind who is asking the questions, more than who is answering them.
Rich
Use the adhesive in pinch weld areas where you can clamp it with vise grips or C clamps. If you have to put in screws or rivets then you are likely doing a lap or butt-with-backer joint out in the open. This joint in the open will map later on. I cannot recall using adhesive on any joints that I need to finish out with body filler. I have seen too many that show the repair later on. Even the new Kevlar reinforced filler will map (haven't seen it but had 3-4 people try it and not like it)
On a 1/4 I'll do the wheel arch, 1/4 to drop down joint, rear window pinchweld
and door opening pinchweld. On a 3rd gen I weld the bottom of the 1/4 behind the door since it's hard to glue & clamp. I also weld the sail panel and rear panel areas.
I would not use the adhesive for a patch panel. I have seen too many map later on.
So, Yes, a novice can use it if the directions are followed.
My "been to school" was 12 years ago when I tried the stuff on my own at home by reading the directions. I still have the car and it looks perfect in the adhesive areas.
It will not replace welding in some areas.
It saves time vs. Mig plug welds, but actually costs a little more.
The big advantage for a DIY is the more complete sealing in the rust prone areas.
If you do have a screwup, you can heat the adhesive and get it back apart.